FeCrAl Woven Wire Mesh

FeCrAl wire mesh is a metal mesh woven from resistance alloy wires with iron (Fe), chromium (Cr), and aluminum (Al) as the main elements. It is commonly used for heating, resistance, and gas distribution under high temperature conditions. Common alloy models include 0Cr21Al6Nb, 0Cr27Al7Mo2, Kanthal A-1, etc.


Product Description


Characteristic Advantages

1. Extremely high temperature resistance and sustainable operation in high temperature environments above 1100 ° C~1350 ° C

2. Good oxidation resistance. High aluminum content will form a stable Al ₂ O ∝ oxide film at high temperatures, protecting the metal body

3. High resistivity is suitable for heating elements, electric heating tubes, and other applications

4. Good corrosion resistance, especially suitable for oxidizing or sulfurizing atmospheres

5. Light weight, high strength. Compared with stainless steel, the unit weight is lighter and the flexibility is better

 

Common Specifications 

Grade Name

Standard Equivalent

Main Chemical Composition (wt%)

Key Features

Continuous Operating Temp.

Typical Applications

0Cr21Al6Nb

Chinese GB Standard

Cr 20.5–21.5%, Al 5.5–6.5%, Nb ≤0.6%, Fe balance

Dense oxide layer, excellent high-temp oxidation resistance, high strength

~1250°C

Electric furnace wire, heating mesh, IR heaters

0Cr27Al7Mo2

Chinese GB Standard

Cr 26–28%, Al 6–8%, Mo 1.8–2.2%, Fe balance

Enhanced corrosion & sulfur resistance, ideal for harsh atmospheres

~1350°C

Sulfuric gas heating, chemical furnaces

FeCrAl 135 / Kanthal A-1

International Standard

Cr ~22%, Al ~5.8%, Fe balance

Globally recognized, excellent stability, long service life

~1400°C

Industrial heaters, heat treatment, resistance mesh

Kanthal D

Sandvik Kanthal Series

Cr ~23%, Al ~5%, Mo trace, Fe base

High formability, suitable for complex shapes and sintered structures

~1300°C

Electric heating belts, heating tubes, mesh cylinders

Resistohm 145

Isabellenhütte (France)

Cr ~22%, Al ~5.5%, Fe balance

Similar to A-1 with improved electrical resistance stability

~1350°C

Precision resistors, electric thermal control


Mesh Count

Wire Diameter (mm/inch)

Aperture (mm/inch)

Open Area (%)

Weave Type

Weight (kg/m²)

Typical Application

4 × 4

0.8 mm / 0.0315"

5.55 mm / 0.218"

~76%

Plain weave

~2.6

Sintering support, hot air mesh

6 × 6

0.6 mm / 0.0236"

3.63 mm / 0.143"

~70%

Plain weave

~2.2

Heating frames, fluidized beds

10 × 10

0.5 mm / 0.0197"

2.04 mm / 0.080"

~65%

Plain weave

~2.0

Catalyst support, heating mesh

14 × 14

0.4 mm / 0.0157"

1.41 mm / 0.055"

~60%

Plain weave

~1.7

Hot air circulation

20 × 20

0.35 mm / 0.0138"

0.92 mm / 0.036"

~51%

Plain / Twill weave

~1.4

Heating mesh covers

30 × 30

0.25 mm / 0.0098"

0.59 mm / 0.023"

~46%

Twill weave

~1.1

High-temp particle filtration

40 × 40

0.20 mm / 0.0079"

0.43 mm / 0.0169"

~44%

Twill weave

~0.9

Gas distribution

60 × 60

0.15 mm / 0.0059"

0.27 mm / 0.0106"

~40%

Twill / Dutch weave

~0.7

Catalyst base mesh

80 × 80

0.12 mm / 0.0047"

0.20 mm / 0.0079"

~36%

Dutch weave

~0.6

High-temp dust/oil filtration

120 × 120

0.07 mm / 0.0028"

0.144 mm / 0.0057"

~30%

Dutch / Rev. Dutch

~0.45

Fine heating panels, filters

160 × 800

0.07 / 0.04 mm

Dense (not visible)

<10%

Reverse Dutch weave

~0.4

Battery supports, sintered mesh


Application Area 

Industrial electric furnace heating element

Distributed heating network

Catalytic converter carrier support mesh

Gas diffusion, battery electrodes

High temperature filter screen

Automotive exhaust purification and filtration support layer

Durable FeCrAl Woven Wire Mesh for High-Temperature Applications

FeCrAl woven wire mesh offers excellent oxidation resistance and long-lasting performance in extreme heat environments. Ideal for electric heating, thermal processing, and industrial furnaces. Its strength and stability make it a preferred material in metallurgical and chemical industries.
FeCrAl Woven Wire Mesh

High-Temperature Resistant FeCrAl Woven Wire Mesh for Industrial Heating

FeCrAl woven wire mesh is engineered from a high-performance iron-chromium-aluminum alloy, offering exceptional thermal stability, oxidation resistance, and longevity. It’s specifically designed to withstand continuous operation at elevated temperatures, making it a reliable choice for industries such as metallurgy, ceramics, and heat treatment.

This mesh is highly regarded in the manufacturing of electric heating elements for furnaces and kilns, as its material composition allows it to maintain mechanical integrity even at temperatures exceeding 1200°C. Unlike stainless steel, FeCrAl woven wire mesh has superior resistance to scaling and surface degradation under extreme oxidation conditions.

Another notable benefit is its lower density and high electrical resistivity, which enable efficient energy usage and longer service cycles. The woven structure ensures uniform current distribution and consistent heat transfer, improving performance in applications like air heaters, infrared emitters, and catalytic gas combustion systems.

Available in various mesh sizes and wire diameters, this material can be customized to meet specific operational demands. Whether used for thermal shielding, filtration in corrosive environments, or direct heating applications, FeCrAl mesh proves to be a durable and cost-effective solution.


FeCrAl Woven Wire Mesh

Reliable FeCrAl Woven Wire Mesh for Oxidizing Environments

When dealing with intense heat and harsh oxidation, FeCrAl woven wire mesh delivers unmatched performance. This material, an alloy of iron (Fe), chromium (Cr), and aluminum (Al), is well known for its high-temperature tolerance and remarkable resistance to corrosion and chemical degradation.

In industrial environments such as chemical reactors, high-temperature filters, and thermal insulation, FeCrAl woven wire mesh outperforms traditional alloys. The aluminum in the alloy forms a protective oxide layer when heated, shielding the surface from oxidation and extending the lifespan of the mesh.

Its excellent thermal conductivity and stable resistance properties make it ideal for use in industrial electric furnaces, radiant heaters, and as a support structure for catalytic systems. Additionally, it’s suitable for gas heating and heat-treating furnaces where consistent heat distribution is critical.

The mesh can be woven into various densities, allowing precise control of airflow, heat flow, or particle filtration. It's lightweight, easy to shape, and can be manufactured in rolls, sheets, or custom-cut formats to suit unique equipment needs.

Whether for thermal management or structural support in heating devices, FeCrAl woven wire mesh provides engineers with a high-performance material they can trust in the most demanding conditions.


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