Punching And Etch Filter Screen

Punching mesh board refers to punching various shapes of holes on metal sheets in a certain arrangement, such as round holes, square holes, long holes, diamond holes, hexagonal holes, etc., to form a metal mesh board with functions such as breathability, transparency, and filtration.

Etching mesh plate is a metal mesh sheet formed by transferring pre designed patterns onto a metal surface through chemical corrosion, and then corroding designated areas to form metal mesh sheets with micropores, mesh holes, or graphic structures. This process is usually suitable for metal sheets with a thickness of 0.03mm~1.5mm


Product Description

Characteristic Advantages

1. High precision: capable of achieving a machining accuracy of ± 0.01mm

2. Flexible hole type: can be designed with any shape, density, and arrangement

3. Smooth edges: no burrs, no deformation

4. No mechanical stress: does not damage the material structure

5. Mass production: suitable for mass production of products with high consistency

 

Common Specifications  

Parameter Category

Description

Common Range

Example

Hole Diameter

Diameter of the perforations

0.5mm – 100mm (Common: 1mm, 2mm, 5mm, 10mm)

Example: 2mm round hole means each hole has a 2mm diameter

Sheet Thickness

Thickness of the metal sheet

0.3mm – 10mm (Common: 0.5mm, 1mm, 1.5mm, 2mm, 3mm)

Thicker plates offer more strength but are heavier and harder to process

Pitch (Center Distance)

Distance between centers of adjacent holes

Typically 1.5 – 3× the hole diameter

Example: 2mm hole, 3mm pitch

Open Area (Porosity)

Percentage of the total sheet area that is open/perforated

20% – 80%

Higher open area = better airflow or light transmission

Hole Arrangement

Hole layout pattern

Straight (90°), Staggered (60°), Horizontal or Vertical arrangement

Staggered layout offers better strength and aesthetics

Common Hole Shapes

Perforation geometry

Round, Slotted (Oblong), Square, Hexagonal, Diamond, Custom designs

Round holes are the most common

Standard Sheet Size

Dimensions of a full sheet

Common sizes: 1000×2000mm1220×2440mm1250×2500mm1500×3000mm

Custom sizes or coil supply available on request

Edge Treatment

Whether edges are deburred or rolled

Clean edge, burr edge, rolled edge

Rolled edges used for safety or design requirements

Material Type

Base metal materials

Stainless steel, carbon steel, aluminum, copper, titanium, galvanized steel, plastic, etc.

Different materials offer varying levels of corrosion resistance and strength

 

Hole Diameter

Pitch (Center Distance)

Thickness

Open Area (Approx.)

Hole Shape

Pattern

1

2

0.5

23%

Round

60° staggered

2

3

1

40%

Round

Straight

3

5

1.2

33%

Round

60° staggered

5

8

1.5

37%

Round

Straight

10

15

2

40%

Round

Staggered

0.5×5.0

8

1

32%

Slotted

Straight

10×10

14

1.5

50%

Square

Straight

 

Application Area

Application

Suggested Specification

Ventilation / Heat Dissipation

Thin sheets, high open area (e.g., 1mm holes, 60% open area)

Screening / Filtering

Small holes, dense patterns (e.g., 1.5mm staggered holes)

Machine Guarding

Thicker sheets with larger holes (e.g., 10mm holes, 2mm thick)

Architectural Decoration

Custom hole designs, balance between aesthetics and strength

Acoustic Panels

High open area with small round or hexagonal holes


Metal Mesh Filter Screen for Precision Filtration Applications

This punching and etch filter screen combines precision perforation with etched microstructures. Ideal as a metal mesh filter screen or wire mesh filter screen, it ensures fine particle separation in compact environments. Crafted from filter mesh stainless steel for durability and corrosion resistance.
Punching And Etch Filter Screen

Punching and Etch Filter Screen for High-Precision Filtration

Our punching and etch filter screen is engineered for fine and uniform filtration in industries requiring high precision and compact design. By integrating punching techniques with advanced chemical etching, this metal mesh filter screen provides exceptional dimensional accuracy, micro-aperture control, and consistent flow characteristics.

Made from filter mesh stainless steel, this screen offers excellent corrosion resistance, high temperature tolerance, and mechanical strength. It is suitable for use in aerospace, fuel systems, medical devices, and chemical processing, where filtration of ultra-fine particles is critical. The etched pattern enables high filtration accuracy, while the punched structure increases mechanical support and permeability.

Compared to woven filters, the wire mesh filter screen in etched form does not shift or fray, ensuring stable performance and longer service life. The combination of micro-perforation and structural etching also minimizes pressure drop and allows for custom designs, making it adaptable to a wide variety of equipment sizes and requirements.

Available in ultra-thin and small metal screen filter formats, this product is ideal for precision-engineered systems. We also offer sintered mesh screen options for high-pressure filtration. Whether you're upgrading your current metal mesh screen filter or designing a new system, this solution ensures reliability and precision.


Punching And Etch Filter Screen

Filter Mesh Stainless Steel Screen with Punching and Etching Technology

Our filter mesh stainless steel screen with combined punching and etching is a versatile solution for both coarse and micro-filtration. By utilizing advanced punching and etch filter screen technology, we deliver products with ultra-fine precision, making them ideal for sensitive filtration tasks in compact or high-performance systems.

This metal mesh screen filter is manufactured from high-quality stainless steel, ensuring corrosion resistance, thermal stability, and structural integrity under harsh conditions. Unlike standard woven wire mesh, the etched apertures offer consistent flow paths and eliminate fraying or shifting, while the punched holes provide structural reinforcement and enhanced flow rates.

Commonly used in fuel injectors, air diffusers, microelectronics, and filtration devices, the small metal screen filter ensures high-accuracy performance even in limited space. Whether used for liquid, air, or gas filtration, it maintains efficiency and stability across extended cycles.

For added durability and multi-layer protection, we offer options like sintered mesh screen structures—especially suited for high-pressure or high-temperature systems. The etched-punched hybrid screen can be fabricated in flat sheets, discs, tubes, or custom profiles, making it adaptable to a wide range of applications.

Our wire mesh filter screen technology delivers the advantages of precise slot control, minimal clogging, and reduced maintenance. Choose our punching and etch filter screen for a next-generation filtration solution that combines precision, strength, and versatility in one compact design.


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